The Benefits of 3D Scanning in Mechanical Design

Since their inception in the late 90s, 3D scanners have provided various engineering firms with an easy and hassle-free way to collect precise information and data of numerous objects, environments, and spaces. These 3D scanning devices analyse real-life objects and collect data regarding their appearance and shape to produce digital 3D models. Many engineering firms use this data for numerous purposes, one of which is mechanical design. To understand more, let's take a look at a few benefits of 3D scanning in various processes of design. Mechanical Designing Services.

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Retrofitting Engineering

Mechanical design also plays a huge role in retrofitting. For those of you who don't know what retrofitting is, let's enlighten you a bit. Retrofitting is a cost-effective alternative to replacing old machines in facilities and plants. Before the process of retrofitting commences, designers are require to take measurements of mechanical parts, existing technology with new technology, and measure with other elements within the machinery environment. 3D scanning makes it easier for designers to gather these measurements and that too in a single surveying session. Therefore, this eliminates the need for taking the measurements manually.

Fabrication Inspection

Fabrication inspection, as the name implies, is the inspection of fabricated parts. These include parts for automobiles, bridges, and road signs. The inspection can either be done manually, which could take days or even months to complete or through the use of 3D scanning. Mechanical designers, through the use of 3D scanning, can easily identify all potential issues, such as improper thickness, warping, over trimming, and under trimming through the use of color map deviation, geometric tolerancing and dimension, and cross-sectional analysis.

Front-End Engineering

In mechanical design, front-end engineering refers to the initial stage of a project, a phase during which changes and replacements can be implemented with minimal effect on the overall project cost. 3D scanning simplifies the front-end engines by indicating potential problems. These problems include performance surface issues, under trimming, over trimming, and warping. After conducting an assessment of the problems, mechanical engineers correct these problems by editing a Computer Aided Design (CAD) model, which contains valuable object's scan information.

Reverse Engineering

Nearly in all forms of engineering, mechanical design plays an imperative role. Reverse engineering, also known as back engineering, is mainly used to redesign parts to eliminate manufacturing defects, design new parts to fit a particular machine, or model high performance surfaces. 3D scanning benefits reverse engineers and helps mechanical designers by offering precise data that can be expressed in editable CAD data models. These models can then be used to create another digital 3D model.

Interference Checking

Interference checking in mechanical design refers to the phase in which an assessment is conducted regarding the design plan. This assessment includes checking if the design plans are feasible in the first place. 3D scanning helps in interference checking by analyzing feasibility of construction, code deviations, connection points, and pipe runs.

Conceptual Designs

In mechanical design, 3D scanning provides an ingenious way to demonstrate virtual prototypes. It gives an overview of a machine, product, object and its features. Additionally, 3D scanning even allows engineers to model conceptual designs using polygon mesh models, surface models, and CAD models.

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